Procoat 100® - Evesham division

Applications

• HGV - chassis, sub frame, wheels, mechanical assemblies, fifth wheel
• Rail - engines, axles, bogies, carriage under bodies, rail side mechanical equipment
• Automotive - chassis, sub frame, wheels, mechanical assemblies
• Military vehicles - chassis, sub frame, wheels, mechanical assemblies, all body work
• Civil Engineering - Bridges, steel work in buildings, reinforced concrete, any steel supports
• Street furniture - sign posts, lampposts, railings
• Oil and gas - subsea structures, pipe work, connectors
• Renewable Energy - Tidal power turbines, wind energy
• Marine - boat hulls, boat steel work, buoys
• Aerospace - landing gear, undercarriages, ground vehicles

Key Benefits

• Anti-corrosion
• Extremely cost effective
• Water based
• Air-cured
• Easy to apply
• Top coated in minutes
• Applied as a primer or finish coat
• Resistant to chipping
• Extremely stable
• Water resistant
• Proven performance
• Compatible with nearly all OEM topcoats and finishes
• Meets or exceeds current and proposed OEM and fleet performance requirements
• Environmentally friendly

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Procoat 100® is an extremely stable, water based and air cured coating which is easy to apply either as a spray or by dipping and can be top coated within minutes. It can be applied as a primer or one coat system, that results in a tough, chemically bonded surface guard which is resistant to corrosion creep, chipping and water penetration.

Procoat 100® is compatible with nearly all OEM topcoats and finishes and meets or exceeds current and proposed OEM and fleet performance requirements.

The process offers proven superior performance which is both cost effective and environmentally friendly.

Unlike most paints and coatings Procoat 100® is impermeable to moisture. This prevents salt and chemical laden moisture from penetrating to the metal underneath and corroding from the inside out.
Procoat 100® not only exceeds the performance of current state-of-art processes such as E-Coat and powder coat, but most current facilities can be modified/enhanced to apply this coating at a fraction of the cost that would be required to convert to E-Coat or powder coat.

Procoat 100® is very environmentally friendly. Not only does it have low VOCs but it can easily be disposed of when dry and is not a wastewater contaminant.

It has been successfully used on a wide variety of components in the automotive and HGV industry for over 15 years having been evaluated in the harshest conditions by a range of industry leading OEMs. Its unique anti-chip and anti-corrosive characteristics have made it a proven solution for a wide range of applications.

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Procoat 100® chemically bonds to the surface of the metal, providing greater resilience than traditional coating technologies. Because of the unique nature of its bond with the metal surface, Procoat 100® prevents any corrosion creep, stopping the corrosion at the initial damage site.

The coating can be applied by spraying, dipping or brushing and can be used as a primer or finish coat, available in a variety of colours. Typical applications are 60 μm thick over the profile of the substrate and it is compatible with nearly all OEM topcoats and finishes.

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• Fast drying water base
• Very low VOC, HAPS free
• Forms a tough electrochemical bond
• Excellent block, mar and gravelometer resistance
• Excellent stability
• Excellent real world corrosion resistance
• Easily top coated

Uses

The Metal Treatment has outperformed conventional coatings and set new standards of expectation. The technology can be used in areas where corrosion, sunlight, pollution, and impact are of concern.

Ocean going vessels, or assets in the ocean, are ideal applications. Heavy equipment, heavy truck, automobile chassis, trailer and street furniture are just some of the other applications in which
Procoat 100® should be used.

DRY FILM PROPERTIES: (S CRS Q Panel, 2.0- 2.5 mils, 14 days A.D.)
Adhesion (ASTM D3359): 5B
Hardness (ASTM D3363): H
Flexibility (ASTM D522): Passes 1/8”
Gloss ( ASTM D523): Flat
Impact (ASTM D2794): Direct- 60 in- lbs. Rev- 20 in-lbs.
Humidity Resistance 1000 Hours: No face (ASTM D1735) blistering or corrosion
SCAB Exposure 13 weeks:- < 1 mm (SS 117211) scribe creep, no face blistering or rust
GM9540P Cyclic Corrosion 1000 hours:- 1 mm (Equivalent to SAE J2334) scribe creep, no face blistering or corrosion.

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